37+ Warehouse Automation Statistics: A Must Know in 2024

Warehouse automation is changing how businesses manage storage and distribution operations, which leads to greater efficiency and accuracy. 

But just how much does automation influence the operations of modern warehouses? 

With that in mind, we’ll cover warehouse automation statistics that show improvements in efficiency and productivity. 🤖⚙️

Warehouse Automation Statistics: Key Numbers

  • The warehouse automation market was $23.44 billion in 2023 and is expected to grow to $41.00 billion by 2027.
  • The warehouse automation market is expected to grow by 75% between 2023 and 2027.
  • 65% of automation considerations are driven by labor shortages, supply chain disruptions, and the rise in eCommerce.
  • Automation in warehousing cuts labor costs by 60%.
  • Warehouse automation reduces operational errors by 99%.
  • Automation boosts warehouse storage capacity by 50%.
  • 41% of companies face budget constraints, 40% are concerned about ROI, and 37% struggle with training during automation adoption.

Source: (Statista, Modern Materials Handling, Vecna Robotics)

If you like this warehouse automation resource page, then you will also be interested in our comprehensive warehouse industry statistics that help you understand its impact and growth.

Warehouse Automation Market Size

The warehouse automation market is booming and it’s only going to get bigger in the next few years. Here’s a quick look at how the numbers are shaping up:

YearMarket Size (in billion U.S. dollars)
202323.44
202426.96
202531.00
202635.65
202741.00

Source: Statista

Benefits of Warehousing Automation Statistics

Automating warehouses has many benefits, such as lowering the cost of labor and increasing accuracy and productivity. Here’s what you can expect to gain from adopting automation technology:

Benefits Of Warehousing AutomationPin
  • 60% reduction in labor costs with automation tech.
  • 30% increase in labor productivity.
  • 99% decrease in errors thanks to automation.
  • 50% cut in shipping and handling times.
  • 50% boost in warehouse storage capacity.

Source: Modern Materials Handling

Technology adoption in warehouse automation worldwide (2019 & 2030)

As tools and systems get better, the use of technology in warehouse automation is expected to grow a lot from 2019 to 2030. Here’s what’s on the rise:

Technology adoption in warehouse automation worldwide in 2019 and 2030Pin
Technology2019 (%)2030 (%)
Blockchain845
Artificial Intelligence1175
Robotics & Automation3685
Supply Chain 4.0 (IoT & analytics)4590
Cloud computing & storage5480

Source: Statista

Top Considerations for Warehousing Automation Solutions

Multiple factors influence the adoption of warehouse automation solutions across the industry. Let’s explore the main drivers behind this shift:

  • 25% of automation considerations are driven by labor shortages.
  • 22% of automation considerations are due to supply chain disruptions.
  • 18% of automation decisions are influenced by the rise in eCommerce and direct-to-consumer models.
  • 15% of automation solutions are driven by reshoring manufacturing.
  • 12% of automation initiatives are prompted by corporate directives.
  • 8% of automation considerations are due to throughput problems.
Top driver to consider automation solutionsPin

Source: Vecna Robotics

Barriers to Warehouse Automation Adoption Statistics

Many companies face significant obstacles to warehouse automation adoption. Here are some of the biggest problems companies face when they try to automate:

  • 41% of companies face budget constraints as an obstacle to adopting automation solutions.
  • 40% of organizations are concerned about cost and ROI when considering automation.
  • 37% of companies struggle with training and change management during automation adoption.
  • 35% of firms encounter implementation challenges when integrating automation solutions.
  • 35% of businesses see integration issues as a significant barrier to automation.
  • 33% of companies identify internal processes as an obstacle to automation adoption.
  • 30% of organizations report space or environmental concerns as a barrier to implementing automation.
Obstacles in adopting automation solutionsPin

Source: Vecna Robotics

What’s Pushing Companies to Automate Material Handling?

Companies adopt material handling automation in response to several key factors. The main reasons for this adoption are:

Biggest impact in accelerating adoption material handling automation at scalePin
  • 30% of the impact of accelerating material handling automation is driven by increased demand for products.
  • 26% of the impact comes from global supply chain disruptions.
  • 20% of the acceleration is due to corporate strategic initiatives.
  • 13% is driven by continued tightness in access to skilled labor.
  • 11% of the impact is from reshoring production back to North America.

Source: Vecna Robotics

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